Milio’s Sandwiches Franchise FDD, Profits & Costs (2025)

Milio’s Sandwiches is a regional franchise rooted in the Midwest, recognized for its signature oven-baked bread and quick, welcoming counter service. The menu features freshly prepared subs, wraps, soups, salads, cookies, and a catering program that serves office lunches and group gatherings.

The brand was established in 1989, originally opening as Big Mike’s Super Subs on West Johnson Street near the University of Wisconsin–Madison. Over time, it rebranded as Milio’s Sandwiches and moved its headquarters to Fitchburg, Wisconsin, a short distance from Madison, where it continues to embrace its local heritage.

In 2020, Milio’s launched its franchise program and has since grown with both corporate-owned and franchise-operated restaurants across Wisconsin, Minnesota, and Iowa.

A defining element of Milio’s is its dedication to freshness and community connection. Bread is baked in-house every four hours, and its “Baking a Difference” initiative actively supports charitable causes and nonprofits in the regions it serves.

Initial Investment

How much does it cost to start a Milio’s Sandwiches franchise? It costs on average between $131,000 – $445,000 to start a Milio’s Sandwiches franchised restaurant.

This covers expenses such as construction, equipment, initial inventory, and startup operating costs. The total investment can vary based on factors like the restaurant’s format, the market and location, and whether the franchisee opts to lease or buy the property. Milio’s Sandwiches offers 2 types of franchises:

Type of ExpenditureAmount
MILIO’S Restaurant – Convenience Store Location$130,850 to $326,500
MILIO’S Restaurant – Inline or Free-Standing Location$219,100 to $445,000

We are summarizing below the main costs associated with opening a MILIO’S Restaurant – Inline or Free-Standing Location.

For more information on the various types of franchises and its costs, refer to the Franchise Disclosure Document (Item 7).

Type of ExpenditureAmount
Initial Franchise Fee$15,000 – $26,500
Leasehold Improvements$85,000 – $200,000
Furniture, Fixtures and Equipment$70,000 – $112,000
Signage$5,000 – $12,000
Computer POS System (POS Register)$3,500 – $6,000
Rent$2,000 – $7,500
Lease & Utility Security Deposits$0 – $10,000
Initial Inventory$5,000 – $7,000
Insurance$2,100 – $2,500
Training$7,500 – $9,500
Grand Opening Advertising/Marketing$2,500 – $5,000
Branding Package$2,500 – $4,000
Office Equipment and Supplies$1,000 – $3,000
Professional Fees and Business Licenses and Permits$5,000 – $10,000
Additional Funds (3-month period)$13,000 – $30,000
Total$219,100 – $445,000

Average Revenue (AUV)

How much revenue can you make with a Milio’s Sandwiches franchise? A Milio’s Sandwiches franchised locations makes on average $618,000 in revenue (AUV) per year.

Here is the extract from the Franchise Disclosure Document:

Milio's Sandwiches fdd item 19 extract

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Frequently Asked Questions

How many Milio’s Sandwiches locations are there?

As of the latest publicly available information, Milio’s Sandwiches operates 18 locations — a mix of company-owned and franchised units

What is the total investment required to open a Milio’s Sandwiches franchise?

The total investment required to open a Milio’s Sandwiches franchise ranges from $131,000 to $445,000.

What are the ongoing fees for a Milio’s Sandwiches franchise?

Franchisees of Milio’s Sandwiches are required to pay ongoing fees that include a royalty fee of 6% of gross sales as well as a marketing and advertising fee of 4% of gross revenue. These fees support the franchisor’s operations, brand development, and systemwide marketing initiatives, helping to maintain consistency and visibility across all locations.

What are the financial requirements to become a Milio’s Sandwiches franchisee?

To become a Milio’s Sandwiches franchisee, you must have at least $100,000 in liquid capital and a minimum net worth of $150,000.

How much can a Milio’s Sandwiches franchise owner expect to earn?

The average gross sales for a Milio’s Sandwiches franchise are approximately $0.62 million per location. Assuming a 15% operating profit margin, $0.62 million yearly revenue can result in $93,000 EBITDA annually.

Who owns Milio’s Sandwiches?

Milio’s Sandwiches franchise is owned by a group of private investors — Brian Bergen, Timm Heller, Todd Mancusi, Tony Mancusi, and Chris Gentilli took over as the chain’s new owners in October 2020.

Disclaimer

Disclaimer: This content has been made for informational and educational purposes only. We do not make any representation or warranties with respect to the accuracy, applicability, fitness, or completeness of the information presented in the article. You should not construe any such information or other material as legal, tax, investment, financial, or other professional advice. Nothing contained in this article constitutes a solicitation, recommendation, endorsement, advertisement, or offer to buy or sell any franchises, securities, or other financial instruments in this or in any other jurisdiction in which such solicitation or offer would be unlawful under the franchise and/or securities laws of such jurisdiction.

All content in this article is information of a general nature and does not address the detailed circumstances of any particular individual or entity. Nothing in the article constitutes professional and/or financial and/or legal advice, nor does any information in the article constitute a comprehensive or complete statement of the matters discussed or the law relating thereto. You alone assume the sole responsibility of evaluating the merits and risks associated with the use of any information or other content in this article before making any decisions based on such information or other content.

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