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Auto Repair Startup Costs: Data From 2,100 Mechanic Shops (2024)

Interested in learning more about how much it really costs to start an auto repair shop? The costs involved can vary significantly depending on the location and size of the business.

First, to provide a comprehensive understanding, we examined the investment required for 10 popular auto repair franchises as a metric to gauge the costs of what starting a non-franchise auto repair shop would actually cost.

On average, mechanic shop owners invest between $100,000 and $650,000 to cover startup expenses of a medium-sized auto repair shop.

Then, we provide you with a detailed list of costs you can expect to incur to start a medium-sized auto repair shop with different assumptions ($100,000 to $430,000) to give you a clear idea of what it actually costs.

Auto Repair Startup Costs: What the Data Says

We examined 10 popular automotive repair franchises to provide a clear picture of the costs associated with starting your own automotive repair business that collectively represents about 2,125 locations.

From equipment, signage, working capital, and legal costs, the investment can vary significantly.

On average, it costs between $211,000 to $654,000 to start a medium-sized auto repair shop.

In the table below, we break down the low-end and high-end investment costs for these automotive repair franchises, offering insights into what potential entrepreneurs can expect when starting an automotive repair business.

Note that while some franchisors include leasehold improvement costs within these expenses, none of the numbers presented below assume the purchase of the land and construction costs.

Franchise NameLow Investment CostHigh Investment CostNumber of mechanic shops
Carstar$298,000$804,000430
Car-X$315,000$512,000145
GoMobile Tires$127,000$228,0006
Merlin Complete Auto Care$265,000$534,00024
SuperGlass Windshield Repair$38,000$113,000180
Tuffy Tire and Auto Service$229,000$729,000163
Honest-1 Auto Care$223,000$998,00064
Maaco$276,000$1,016,000398
Meineke Car Care Centers$227,000$562,000705
Rad Air Complete Car Care$146,000$573,00010
Weighted Average$211,146$654,1952125

Auto Repair Financial Model Template

Download an expert-built 5-year Excel financial model for your business plan

Auto Repair Financial Model Template

Download an expert-built 5-year Excel financial model for your business plan

Auto Repair Startup Costs: An Example

Starting an auto repair shop involves various startup costs that can significantly vary depending on the size and specific needs of the business.

To help aspiring shop owners, we have compiled an example of the typical startup costs you can expect for a medium-sized auto repair shop. It varies from $100,000 to $430,000 depending on a number of assumptions which we are discussing in more detail below.

This breakdown includes initial fees and permits, location expenses, renovation and construction, equipment and supplies, initial inventory, marketing and advertising, operational costs, and miscellaneous expenses.

Below, we provide a detailed table of these costs along with the assumptions behind the low and high-end estimates.

Expense CategoryLow-End Cost (USD)High-End Cost (USD)Assumptions
Initial Fees & Permits
Business License$500$1,500Small city/town vs. major metropolitan area
Environmental Permits$500$3,000Basic vs. extensive environmental regulations
Trade Certifications$1,000$5,000Basic certifications vs. multiple specialized certifications
Location Costs
Security Deposit$3,000$10,000Lower vs. higher rent areas
Rent (first 3 months)$6,000$30,000Smaller space/suburban vs. larger space/urban
Renovation & Construction
Interior Renovation$10,000$50,000Minor cosmetic changes vs. major renovations
Shop Construction/Upgrade$20,000$100,000Basic setup vs. advanced professional equipment
Equipment & Supplies
Vehicle Lifts$5,000$25,000Standard lifts vs. heavy-duty industrial lifts
Diagnostic Machines$10,000$50,000Basic diagnostics vs. high-end diagnostic systems
Tools and Equipment$15,000$50,000Basic tools vs. comprehensive professional tools
Office Equipment$2,000$5,000Basic office setup vs. advanced systems
Initial Inventory
Spare Parts and Supplies$5,000$20,000Limited vs. extensive initial stock
Fluids and Lubricants$2,000$10,000Basic vs. premium quality fluids
Marketing & Advertising
Signage$2,000$10,000Basic signage vs. custom, high-quality signage
Initial Marketing Campaign$5,000$20,000Local advertising vs. extensive multimedia campaigns
Operational Costs
POS System$3,000$7,000Basic system vs. advanced POS with additional features
Utilities (first 3 months)$3,000$7,000Lower vs. higher utility consumption
Insurance$5,000$15,000Basic coverage vs. comprehensive insurance policies
Miscellaneous Costs
Legal & Professional Fees$3,000$10,000Basic vs. extensive legal and consulting services
Contingency Fund$5,000$15,000Minimal unexpected costs vs. higher buffer for emergencies
Total Estimated Cost$101,000$433,500

Auto Repair Financial Model Template

Download an expert-built 5-year Excel financial model for your business plan

Auto Repair Financial Model Template

Download an expert-built 5-year Excel financial model for your business plan

The assumptions behind these numbers:

The estimated costs for starting a mechanic shop assume several key factors and conditions. Here are the primary assumptions underlying the cost estimates given above:

Business Model and Size

  • Medium-Sized Auto Repair Shop: The costs reflect a shop of medium size, not a small corner shop or a large-scale commercial auto repair facility.
  • Range of Services: The shop offers standard auto repair and maintenance services without highly specialized or niche services.

Initial Fees & Permits

  • Business License: Costs vary based on the size and location of the shop, with smaller towns generally requiring lower fees compared to major metropolitan areas.
  • Environmental Permits: Basic permits for smaller shops vs. extensive environmental compliance requirements for larger operations.
  • Trade Certifications: Basic certifications for general repair services vs. multiple specialized certifications for advanced services.

Location Costs

  • Security Deposit: Lower deposit for less expensive areas vs. higher deposits in prime locations.
  • Rent (first 3 months): Smaller space in suburban or rural areas vs. larger space in urban settings with higher rent.

Renovation & Construction

  • Interior Renovation: Minor cosmetic upgrades vs. major structural and aesthetic renovations.
  • Shop Construction/Upgrade: Basic shop setup with minimal upgrades vs. extensive construction to include advanced professional-grade equipment.

Equipment and Supplies

  • Vehicle Lifts: Standard lifts for basic services vs. heavy-duty industrial lifts for high-volume or specialized repair services.
  • Diagnostic Machines: Basic diagnostic tools vs. high-end, comprehensive diagnostic systems.
  • Tools and Equipment: Basic set of tools for general repairs vs. a full range of professional tools for specialized services.
  • Office Equipment: Basic office necessities vs. advanced office systems and technology.

Initial Inventory

  • Spare Parts and Supplies: Limited initial stock for essential repairs vs. extensive inventory to cover a wide range of repairs.
  • Fluids and Lubricants: Basic quality fluids and lubricants vs. premium or specialty products.

Marketing and Advertising

  • Signage: Basic functional signage vs. custom, high-quality, and visually appealing signage.
  • Initial Marketing Campaign: Local and limited advertising efforts vs. extensive multimedia campaigns across various platforms.

Operational Costs

  • POS System: Basic point of sale systems vs. advanced systems with additional features and integrations.
  • Utilities (first 3 months): Lower utility consumption in smaller spaces vs. higher usage in larger, fully equipped shops.
  • Insurance: Basic coverage policies vs. comprehensive insurance policies to cover various risks.

Miscellaneous Costs

  • Legal & Professional Fees: Basic legal and consulting services for setup vs. extensive legal and professional services for larger operations.
  • Contingency Fund: Minimal funds to cover unexpected costs vs. a substantial buffer for potential emergencies or unforeseen expenses.
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